Condition-based Maintenance


Real-time vibration monitoring and fault detection

Problem


Traditional maintenance models, such as corrective maintenance (fixing things after they break) and preventive maintenance (scheduled maintenance), often struggle with issues like unplanned downtime, inefficient planning, and labor shortage, ultimately leading to lower utilization and rising operational costs.

Solution



A Condition-based maintenance (CBM) system with in-built fault detection and incident tracking, on the other hand, is non-intrusive and highly scalable. 4PointX CBM suite comes with necessary IoT hardware, vibration gauges, and real-time monitoring software — all integrated to deliver equipment availability at an affordable cost.

Plant health summary

Plant health summary dashboard showing total assets, assets with faults, breached thresholds, and fault types with vibration and fault detection data.

Get an overview of Plant’s health summarising the condition of all assets w.r.t overall vibration and faults. Also get list of assets that require immediate action and those under investigation.

  • Customisable thresholds
  • Automated fault detection

Asset condition dashboard

Asset condition dashboard showing health status, threshold breaches, and vibration parameters for monitoring equipment performance and detecting anomalies.

Detailed asset health dashboard with incident history and events drill-down. Color-coded display of all vibration parameters as seen at one or more monitoring locations on the asset.

  • Asset health indicator (Red/Y/G)
  • Alerts grouped into Event

Real-time monitoring

Real-time monitoring dashboard displaying 3-axis vibration parameters including acceleration and displacement using live dial gauges.

Drill down to a sensor level to monitor real-time vibration parameters using live dials and trend charts.

  • 3-axis velocity, acceleration and displacement
  • Download vibration data for offline analysis

Incident tracking workflow

Incident tracking workflow dashboard showing breach events, thresholds, duration, and monitors for tracking and closing incidents efficiently.

Ensure efficient tracking and closure of all breach incidents. Set SLAs, auto-assignee, and capture investigation details and corrective action taken.

  • Aided diagnosis through past correlation
  • Auto closure of rectified incidents post observation window

FFT analysis

FFT analysis chart showing vibration spectrum with annotated peaks for detecting machinery faults using 4PointX IIoT Workbench.

Advanced vibration analysis charts along with inferences derived using predictive algorithms. The system automatically analysis every FFT spectrum in the background for machinery faults.

  • FFT chart with annotated peaks
  • Customisable FFT data collection frequency

Process correlation

Process correlation chart showing vibration data over time to analyze anomalies in industrial processes using 4PointX IIoT Workbench.

Analyse vibration patterns in the context of a process. Overlay process tags on a vibration chart to detect any anomalies.

  • Aids in deeper diagnosis
  • Requires 4PointX IIoT Workbench subscription

Pricing Tiers


4PointX Condition-based Maintenance


Bronze

Condition dashboards

  • Plant-level health summary
  • Individual Asset health dashboard

Real-time monitoring

  • 3-axis velocity, acceleration and displacement
  • Sensor-level drill down and trends

Alerts

  • ISO and custom thresholds
  • Breach history

Event workflow

  • Start-to-end incident tracker with assignee, investigation details, corrective action taken etc.

Silver

Everything in Bronze, plus

FFT analysis

  • FFT chart for 3-axis velocity
  • Annotated peaks

Process correlation

  • Visualize process tags and vibration parameters in a single chart

Gold

Everything in Silver, plus

Predictive Maintenance

  • Automated fault detection
  • RUL estimation

Other features

  • APIs for 3rd party integration

Want to know more?

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